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B.G.E. Service & Supply Ltd. - the filter shop
Indoor Air Health

The Inside World of Mites, Microns and One-Inch Furnace Filters - by Darrel R. Sutton -  Click Here!

Unseen World of Micrometers

Ask the Experts

About the Author

EDITORS NOTE: The author made the following presentation at the First NSF InternationalConference on Indoor Air Health, held May 3-5, 1999 in Denver. The following material was also featured in AirMedia, Winter 2000 edition - quarterly magazine published by the The National Air Filtration Association (NAFA)
Air filtration is your first line of defense in achieving Indoor Air Health but is often overlooked. This is reflected in minimal provision for air cleaning in design and a legacy of indoor air quality issues. H.V.A.C. Manufacturers, ventilation system designers and mechanical contractors need to raise the spector of filtration as an equal partner in the delivery of air for the comfort and health of people who occupy the spaces entrusted to their care. The problems associated with poor indoor air quality are well documented but you may be surprised to learn how simplistic and cost effective the solutions can be through understanding the role that better filtration design, application and maintenance plays. This presentation attempts to ask the IAQ stakeholders to give equal space, time, and thought to air filtration for the delivery of acceptable Indoor Air Health.
51,840,000 Cubic Feet of Filtered Air
for only 79¢
**

In deference to a sensitized society becoming ever more paranoid about the quality of the air in homes, schools and the workplace, a 79¢ air filter continues to dominate the filtration products market place. The standard filtration install in today's high efficiency furnaces, heat pumps and room air conditioners affords, at best, a 1" slide rail track for an air filter. Failure to provide space for adequate filtration is exacerbated by reducing the amount of fresh air to occupied spaces in the drive towards energy cost savings. Cynical as it may appear, inadequate filters, by design, have created market opportunities for H.V.A.C. service companies, duct cleaners and indoor air quality remediation companies in the months and years following initial installation and commissioning.

Each year furnace and air conditioner manufacturers deliver thousands of heating, vent and/or air conditioning units to their distributors and contractors for new installs and replacements. They build a range of capacities and sizes to handle a variety of heating fuels in a variety of ambient conditions from Alaska to Quebec to Florida. Energy smart designs reflect the desire for quiet, heated or cooled, comfortable air for breathing. Did we mention clean?

Oh yes. There is an air cleaner. It is, invariably, a 1" thick panel filter loosely installed into the 1" slide rail. The 2 most popular sizes are 20"X25"X1" or 16"X25"X1". A colleague once shared with me why they are called furnace filters; "Simply put; these filters are efficient at stopping particles the size of a furnace.

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Welcome to the Unseen World of Micrometers

The lack of understanding, indeed concern for what role filtration plays in providing indoor air health in homes, schools and work places is rooted in one solitary piece of flawed thinking;

"What you cannot see cannot hurt you."

In fact, what you can see, at the optic threshold, is a particle larger than 10 microns* in size. Even a particle that size needs a sharp eye and a bright beam of light to be seen. This might explain why little more than 1" flat panel filters dominate the air filters supplied with new home furnaces and air conditioners.

Unseen to this naked eye are billions of smaller particles that blow right through these furnaces and into homes and workplaces. These particles mass over time and become part of our world. They can be annoying, irritating, infectious and, to some people, quite toxic. With only a 1" depth access rail provided for a flat panel filter the long suffering consumer has only one place to turn for relief…

And that place is, naturally, the local home hardware store. There you will be dazzled by point of sale marketing sleeves on more 1" panel filters. There you can browse through a maze of products that work mostly in the mind and word smithing of marketers who know only too well that people suffering with allergies and other respiratory problems will pay dearly for a breath of clean air.

The hottest item on the shelf is a passive electrostatic air filter that claims to stop up to 95% of allergy causing pollen, dust, smoke, dander, flies, mites, hair, lint, loam, bacteria, viruses, mold and fungi down to 0.1 microns and they have ASHRAE* * testing to prove it. If consumers could visualize how really small a 0.1 micron particle is and how many thousands of these particles occupy a moment's breath they would soon marvel at the mystical electrostatic powers claimed by the manufacturer's literature. Our testing using laser based particle counters and sophisticated flow rate instruments raises serious doubts about many of these claims especially with respect to allergen, size particles and resistance to air flow for a clean filter.

Consumers should research the full story about what contaminants are in the indoor air, their size and concentration and the technologies available to treat and remove them. Of course we know that this is not likely to happen. "I don't want to own a filter factory. I just want a filter that works in my home or office." So the responsibility lies with us-the experts.  
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ASK THE EXPERTS
What about that 1" slide rail filter access?

Why not provide a 2" or 4" track? More media area usually means better performance and longer life.

Why not provide an access door on the filter plenum to prevent chronic by-pass around the filter frame?

An integral filter holding sleeve or channel can be field designed and installed. Low cost self-adhering neoprene gaskets work wonders. Duct tape also works.

Why not specify a quality commercial/industrial treated filter media just like the big buildings use?

There are quality filtering materials out there. They are not expensive and they actually last a lot longer than a 1" filter without significant reduction in airflows.

Up to 95% arrestance efficiency on what? Smoke? Bacteria? Mould? Lint? Mites? Dander? All, some or none of the above?

You need to understand the basis for performance claims.

Can you really stop 0.1 micrometer particles with a passive electrostatic filter or any flat panel filter?

This is the same target particle that needs to be controlled in Nuclear environments.

How many particles can be found in the unseen world inside?

Assume that your furnace or air conditioner operated 12 hours per day (more or less) and the flat panel filter sees 1000 cubic feet of air every minute of that time and each cubic foot of air contains 200,000 particles*, 0.3 microns and larger (that's on a good day).

1000 cubic feet of air X 200,000 particles X 60 minutes X 12 hours X 365 days = 52,560,000,000,000 particles.

 

We, the purveyors, designers, and manufacturers need to better understand air filtration dynamics and the simple facts about small particles and how they affect human health and safety. This information is out there. NSF International writes standards for and certifies legions of filter integrity technicians. We can deliver air for critical care medical and bio-hazard environments at efficiencies of 99.99% on 0.3 micron size particles. We need to apply some of this wisdom to the ventilation appliances we deliver to homes, schools and the workplace. While it may not always be practical to install a H.E.P.A. filter with 200 square feet of filtering media capable of stopping everything but dirty thoughts, we can surely do better than a 1" flat panel or a 1" pleated throwaway.

As you deliberate on the root causes of poor indoor air quality and search for lasting solutions, take a very close look at the design, installation, accessibility and performance of the filtration system. This often overlooked, maligned and least understood strategy may be the key to better indoor air health.

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ABOUT THE AUTHOR
D - If it does NOT FIT - it does NOT FILTER!
NAFA Certified Air Filter Specialist (CAFS)

Darrel Sutton has devoted the last 30 years finding lasting solutions to indoor air health problems. He has spent all of this time with the same company, B.G.E. Service & Supply, emerging through service, sales, management and has owned the business for the past 18 years.

Today B.G.E. is a Canadian supplier of specialized filtration products and services essential to the protection of indoor environments. Darrel holds U.S. and Canadian patents on a series of high efficiency filters widely used in schools, hospitals and industrial environments throughout Western Canada. His company employs 110 staff in manufacturing, sales and service.

B.G.E. has a storied history of service to the Indoor Air Quality industry. In 1987 Mr. Sutton launched the clean room and Bio-safety Cabinet Certification service division known as BioLab. BioLab provides integrity testing for a wide variety of applications from negative air units in the asbestos abatement industry to the operating suites at the W.C. McKenzie Health Sciences Centre in Edmonton. BioLab also performs I.A.Q. testing and remediation. Biolab technicians are trained and accredited to the rigorous NSF Standard for biological containment cabinets.

Born and raised on a farm near St. Paul, Alberta, Canada, Darrel and his wife Dorothy live in Sherwood Park, Alberta along with their 2 daughters, Kelly and Roberta. Both have been very active in the sport of curling. Darrel is a former Canadian Brier Champion and is a past president of the Northern Alberta Curling Association. In recent months you could find them testing the air quality in the Gulf Islands as they have become avid cruising sailors.

If you have any questions or issues related to the article published herein, you are welcome to contact Mr. Sutton at: darrelsutton@thefiltershop.com or continue on to Clean Air Clinic presentation.

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Last updated April 30, 2008
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